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Mobile Racking system
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Mobile Racking Systems: Maximize Warehouse Space by Up to 85%
High-density mobile pallet racking systems that increase storage capacity, reduce energy costs, and provide direct access to every pallet—without warehouse expansion.
Transform your warehouse into a high-efficiency storage facility with MDS Industrial Corp’s mobile warehouse racking systems. Eliminate wasted aisle space and store up to twice the inventory in your existing footprint.
- 15+ Years of Industrial Storage Expertise
- 500+ Successful Installations
- OSHA Compliant & CE Certified Systems
- Custom Engineering & Design Services
- 24/7 Emergency Support Available
- 5-Year Quality Guarantee
45–85%
Space Increase
100%
Direct Access
40%
Energy Savings
18–36 Mo
ROI Timeline
Mobile racking systems represent the evolution of warehouse storage efficiency. Unlike traditional selective pallet racking where each aisle remains permanently open, mobile rack storage systems mount high-density pallet racks on motorized bases that move laterally along floor-mounted rails. This innovative design eliminates multiple fixed aisles, opening working aisles only when and where needed—dramatically increasing your storage capacity without expanding your building.
In today’s competitive market, warehouse space comes at a premium. Whether you’re paying $8-15 per square foot annually for leased space or considering costly building expansions, mobile pallet racking systems offer a smarter alternative. These systems are particularly valuable for operations managing medium-to-low turnover inventory that still requires frequent direct access.
Mobile Racking System Definition:
A high-density storage solution where pallet racks are mounted on electrically-powered mobile bases that glide along rails embedded in the warehouse floor, compacting to eliminate unused aisle space and opening on-demand to provide direct forklift access to any pallet location.
Why Businesses Choose Mobile Warehouse Racking Systems
In today’s competitive market, warehouse space comes at a premium. Whether you’re paying $8-15 per square foot annually for leased space or considering costly building expansions, mobile pallet racking systems offer a smarter alternative. These systems are particularly valuable for operations managing medium-to-low turnover inventory that still requires frequent direct access.
The Core Advantage
Mobile racking storage systems solve a fundamental warehouse challenge: how to maximize storage density while maintaining 100% product selectivity. Traditional high-density solutions like drive-in racking sacrifice direct access for space efficiency. Mobile systems provide both—a combination that’s revolutionizing warehouse operations across cold storage, food and beverage, pharmaceutical, manufacturing, and distribution sectors.
Industry Adoption
From refrigerated warehouses seeking to reduce cooling volumes to distributors maximizing expensive urban real estate, mobile warehouse racking systems have become the preferred solution for operations requiring space optimization without sacrificing operational flexibility.
7 Powerful Benefits of Mobile Pallet Racking Systems
45-85% More Storage Capacity
Mobile warehouse racking systems eliminate 50-75% of your fixed aisles by compacting racks together, creating a single working aisle that opens only where needed.
Example: A 10,000 sq ft warehouse with selective racking storing 800 pallets can increase capacity to 1,400-1,600 pallets with mobile racking—without adding a single square foot.
100% Selectivity Maintained
Unlike push-back or drive-in racking, mobile rack storage systems maintain complete selectivity—access any pallet at any time without moving other pallets.
- No product rotation limitations
- Reduced handling time
- Ideal for 50-500+ SKUs
- Works with existing forklifts
Up to 40% Energy Cost Reduction
For refrigerated and frozen warehouses, mobile racking systems deliver game-changing energy efficiency by reducing the total volume of air requiring cooling.
Annual Savings Example: Reduce cooling costs from $180,000 to $108,000 per year—that’s $72,000 in annual savings!
Exceeds OSHA Requirements
- Laser barriers detect personnel
- Emergency stop buttons
- Anti-drift mechanisms
- Audible alarms & visual indicators
- Seismic sensors
- UNE 15095 & CE certified
Adaptable to Multiple Load Types
Configure your mobile warehouse racking systems for:
- Standard pallets (all sizes)
- Coils and drums
- Long items (pipes, profiles)
- Non-palletized containers
- Mixed load configurations
18-36 Month Payback Period
While building expansion costs $150-250/sq ft and takes 18 months, mobile racking systems deliver ROI in just 1.5-3 years through:
- Avoided expansion costs
- Energy savings (cold storage)
- Eliminated lease costs
- Increased revenue capacity
Future-Proof Investment
Mobile pallet racking systems integrate seamlessly with:
- Warehouse Management Systems (WMS)
- Automated Guided Vehicles (AGV)
- IoT sensors & monitoring
- RFID tracking systems
- Predictive maintenance
How Mobile Warehouse
Racking Systems Work
Simple operation, sophisticated engineering: Mobile racking systems operate on a straightforward principle—move the racks, not the aisles.
Aisle Selection
The operator identifies which aisle they need to access—whether from a WMS screen, by visual inspection, or from a pick list.
- ● Clear aisle numbering
- ● Position indicators
- ● Easy identification system
Remote Activation
Using a handheld wireless remote control or on-board control panels mounted on each mobile base, the operator selects the desired aisle.
- ● Wireless remote control
- ● On-board control panels
- ● Forklift cab integration
Automatic Opening Sequence
Once activated, the system's controller calculates the optimal movement pattern with multiple safety features.
- ● Racks automatically cascade open
- ● System moves only necessary racks
- ● Laser safety barriers scan continuously
- ● Audible alarms and flashing lights
- ● Instant obstruction detection
Access & Operations
The working aisle opens to the standard width (typically 10-12 feet for reach trucks).
- ● Standard 10-12 feet width
- ● Normal loading/unloading
- ● No difference from static racking
Ready to Maximize Your Warehouse Space?
Transform your warehouse with a mobile racking system from MDS Industrial Corp.
With over 15+ years of experience and 500+ successful installations, MDS Industrial Corp is your trusted partner for high-density storage solutions.
Mobile Racking vs. Other Storage Solutions
Choosing the right warehouse storage system depends on your specific operational requirements. Here’s how mobile warehouse racking systems compare to alternatives.
| Factor | Selective Racking | Mobile Racking System |
|---|---|---|
| Storage Density | Baseline (100%) | 45–85% more capacity |
| Pallet Accessibility | 100% (immediate) | 100% (45–60 sec wait) |
| SKU Capacity | Unlimited | Best for 50–500 SKUs |
| Initial Cost | $75–150/position | $250–450/position |
| Operating Cost | Minimal | Low (electricity) |
| Best Turnover Rate | High (A items) | Medium–Low (B–C items) |
| Space Efficiency | 40–50% utilized | 75–90% utilized |
Mobile Racking vs. Drive-In Racking
| Factor | Drive-In Racking | Mobile Pallet Racking System |
|---|---|---|
| Storage Density | 60-75% increase | 45-85% increase |
| Pallet Accessibility | LIFO only (20-30%) | 100% selectivity |
| Product Damage Risk | Higher | Lower |
| SKU Management | Limited (same SKU per lane) | Flexible (any SKU anywhere) |
| Installation Cost | $125–200/position | $250–450/position |
| Safety Concerns | Higher (rack impact) | Lower (no rack entry) |
Mobile racking systems are mounted on motorized carriages that move along floor rails, allowing aisles to open only when needed. This maximizes storage capacity by eliminating multiple fixed aisles. Static racking stays in one place and requires several permanent aisles, which limits overall storage density.
Most modern mobile racking systems open an aisle in 10–20 seconds, depending on the system size and load. This makes access fast while still providing high space efficiency.
Mobile racking is compatible with common warehouse equipment, including:
Counterbalance forklifts
Reach trucks
Turret trucks
Walkie stackers (for lighter-duty applications)
Equipment choice depends on aisle width, height, and warehouse layout.
Yes. Mobile racking can be retrofitted into most existing warehouses as long as the floor can handle the load capacity and rails can be installed. A floor structural assessment is typically required before installation.
Return on investment usually occurs within 2–3 years, depending on the industry, storage density gained, and operating costs. Cold storage applications often see the fastest ROI due to significant savings in energy and space.
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